Consistent effects
Repeatable optical and tactile results across complex substrates.
Specialty Machines
Industrial Embossing Machines & SystemsEmbossing calenders engineered for texture, performance, and durability
Advanced embossing systems
For decorative and functional excellence
At Matthews Engineering, we develop advanced embossing calenders designed for precision, repeatability, and long-term reliability — even under high-temperature and high-pressure conditions.
For a broad range of substrates, our systems deliver consistent surface quality for both optical and haptic effects. With flexible heating/cooling systems, advanced roller geometry, and custom drive technology, our machines are ideal for decorative films, hygiene products, automotive interiors, and more.
Embossing Systems for every challenge
Our end-to-end solutions range from precision embossing units to fully integrated, automated embossing lines engineered for high repeatability, optimized material flow, and long-term operational reliability.
Hot Embossing Calender
Achieve high-speed, precision embossing on plastic films with intelligent thermal control, rapid roll changeovers, and customizable surface textures—perfect for packaging, hygiene, décor, and more.
Tissue Embossing Calender
Engineered for high-speed, high-fidelity embossing on delicate tissue and hygiene substrates. Designed for soft-touch effects and consistent roll-to-roll performance.
Metal Embossing Calender
Robust calender system designed for precision embossing on metal foils and metal sheets. Ideal for automotive, decorative, and industrial applications requiring durable textures.
Embossing Calender for Bipolar Plates
Designed specifically for metal and graphite bipolar plates, our embossing systems reduce complexity, enhance quality, and scale with you from pilot lines to full production.
Sleeve Change Calender
Designed for agility, this system enables rapid sleeve changeovers without compromising embossing accuracy—built for dynamic design cycles.
Key Features & Capabilities
Every detail matters in embossing — from heat distribution and roller geometry to web tension and material responsiveness.
That’s why our embossing systems are engineered for absolute precision, durability, and adaptability. Whether you’re creating decorative finishes, functional textures, or high-volume industrial patterns, we deliver the performance and flexibility you need to meet today’s quality demands and tomorrow’s production challenges.
Custom Temperature Control
Our systems offer independently controlled heating zones, oil or electric thermal systems, and integrated cooling for precise temperature profiles — critical for consistent embossing across variable substrates and multi-layer materials.
Modular Construction
Flexible, future-proof design with modular machine architecture allows for easy expansion, retrofitting, or integration into existing production lines. Tailor your setup with unwinders, web aligners, pre-heating, embossing stations, and post-treatment modules.
High-Precision Roller Systems
Our embossing rollers are engineered to sub-micron tolerances with customized surface engravings — from fine textures to deep 3D reliefs — enabling crisp detail and perfect registration even at high line speeds.
Efficient Changeovers
Quick-change roller systems, recipe memory, and automated nip and gap adjustments reduce downtime and enable fast job transitions. Ideal for short-run flexibility and multi-design workflows.
Validate materials, processes & embossing performance
Our dedicated Development Center
Looking to test, refine, or validate your embossing process before scaling?
Our Development Center is where innovation meets application. From pilot-scale trials to material behavior analysis and prototype optimization, we offer a collaborative environment to engineer, test, and fine-tune your coating solutions — all before they hit full-scale production. It’s where future-ready ideas become proven, precision-engineered realities.
What sets our Embossing Systems apart
Our embossing systems are engineered to deliver consistent surface definition, process stability, and long-term durability — tailored to your materials, designs, and production goals.
High-speed operation
Line speeds up to 600 m/min with full process stability.
Production uptime
Low maintenance and robust design reduce unplanned stops.
Real-world testing
Parameter simulation and recipe management support scale-up.
Engineered for your industrial challenge
From energy storage to automotive interiors, decorative surfaces to advanced polymer films, our roll-to-roll expertise powers innovation across sectors. Explore how our scalable systems, intelligent processes, and deep industry know-how deliver measurable impact where it matters most.
Automotive
Create durable, high-performance surface finishes that meet the demanding standards of the automotive industry - functional, stylish, and reliable.
Home & Decor
Add refined texture and visual depth to interior surfaces with precise embossing that enhances both aesthetics and tactile experience.
Plastics & Film
Imprint technical and decorative structures onto plastic films and sheets, optimizing both appearance and product performance.
Tissues
Enhance softness, absorbency, and visual appeal in tissue products through customized embossing patterns tailored to consumer expectations.
Packaging
Deliver standout shelf appeal and brand differentiation with finely embossed textures that add value to paper, board, or flexible packaging materials.
Further Industries
Discover how our precision technologies and intelligent processes are driving innovation across additional markets and materials.