Embossing Systems

Sleeve Change Calender

Accelerate embossing with next-gen sleeve change technology

Reimagine Embossing Performance

Designed for high-output industries

In fast-paced, high-volume industries, efficiency isn’t optional – it’s mission-critical. The Sleeve Change Calender (SCC) empowers operators to change embossing designs on the fly, maintain exceptional pattern fidelity, and integrate seamlessly into both new and existing production lines.

 

Whether you’re producing embossed folded products or premium packaging, the SCC delivers the agility and automation you need to stay competitive and scale with confidence.

Engineered for Agility

With sleeve changes in under 15 minutes, the Calender reduces setup costs and downtime dramatically. A modular system allows seamless integration into existing lines and supports various embossing styles—cold, micro, debossing—thanks to the hydraulic Easy Change System (ECS) and expandable expander cores.

Intelligent Process Automation

The Calender features fully automatic positioning from male to female rollers by a laser system, built-in radial and axial correction, and register adjustments made directly via drive systems or compensating rollers. Smart automation ensures consistent results with minimal operator intervention.

Designed to Scale with You

From basic embossing to advanced applications like 3D texture embossing for premium aesthetics, the SCC is ready to grow with your operations. The robust frame supports modular upgrades to dual embossing stations, accommodates multiple roller sizes, and future-proofs your line as market demands evolve.

Technical Specifications

Sleeve Change Calender

The Calender delivers outstanding technical performance tailored to meet the high-speed demands of embossing applications. With a compact yet robust design, the SCC offers flexibility in face length, sleeve size, and production configurations. Its ability to integrate seamlessly into existing lines, paired with fully adjustable features and optional automation upgrades, makes it a future-proof investment for high-output manufacturers looking to reduce downtime and elevate embossing precision.

Specs List Title

Standard Face Length

680 mm – 1050 mm

Production Speed

Up to 500 m/min

Embossing Roller Circumference

575 mm – 1200 mm

Line Load in the Nip

Up to 150 N/mm

Expander Core Compatibility

All standard circumferences

Advanced Features That Power Performance

The Sleeve Change Calender is more than an embossing unit — it’s a forward-thinking solution built on decades of precision engineering experience. Every feature has been developed with one goal in mind: to maximize uptime, reduce waste, and provide unparalleled production flexibility. From lightning-fast sleeve changes to seamless register automation, the SCC supports advanced embossing applications across high-output sectors.

 

Whether you’re scaling up production, switching between embossing designs, or retrofitting existing lines, the Calender offers the functional depth and configurability to keep you ahead of demand.

Easy Change System (ECS)

The ECS hydraulic expander core allows you to change embossing sleeves directly inside the machine, minimizing setup time and operator effort. The hydraulic expansion mechanism securely fixes the sleeve over the entire surface – creating a torsion-resistant, vibration-free fit. Thanks to the conical interface between the expander core and the sleeve, mounting is smooth and safe with optimal alignment every time.

Inline Embossing Flexibility

Whether you require cold embossing, micro-texturing, or register-true inline embossing, the SCC adapts instantly to your needs. It supports male/female embossing systems with varying structure depths and delivers consistent results, even with intricate or high-precision patterns. Ideal for converters and flexible packaging lines requiring both aesthetics and tactile quality.

Register Automation

Say goodbye to manual adjustments and unnecessary mechanical components. With the SCC, circumferential and lateral register corrections are made directly through the drive systems or via an integrated compensating roller—no repeat gear wheels needed. The result: perfect registration, even during speed changes or roll shifts.

Modular Integration

The Calender is designed with modularity at its core. It fits seamlessly as an integration into your production line – thanks to its compact, robust construction. Need to scale up? No problem. The Calender easily expands into a double embossing station, giving you the flexibility to meet evolving production targets and market demands.

Engineered to Outperform

In competitive industries like converting and flexible packaging, every minute counts - and every micron matters. The Sleeve Change Calender SWK was designed with your operational priorities in mind: reduce changeover times, increase machine uptime, and maintain embossing accuracy at full speed. From intuitive automation to tooling flexibility, the SWK helps manufacturers move faster, smarter, and more profitably.
Rapid Sleeve Changeovers

Change embossing designs in under 15 minutes, drastically reducing downtime and increasing production efficiency.

Universal Expander Cores

One core system fits all standard sleeve circumferences, streamlining your tooling inventory and reducing changeover complexity.

Inline Register Correction

Achieve high-precision embossing with automatic circumferential and lateral alignment—no repeat gear wheels required.

High-Speed Output

Reach production speeds of up to 500 m/min without sacrificing quality, even during register corrections or format changes.

Key applications & industry sectors

Maximize the potential of your converting operations with our full portfolio of specialized calender solutions. Each system is purpose-built to meet the demands of distinct material applications - ensuring flexibility, quality, and scalable performance across industries.
Hot Embossing Calender

Achieve high-speed, precision embossing on plastic films with intelligent thermal control, rapid roll changeovers, and customizable surface textures—perfect for packaging, hygiene, décor, and more.

Tissue Embossing Calender

Engineered for high-speed, high-fidelity embossing on delicate tissue and hygiene substrates. Designed for soft-touch effects and consistent roll-to-roll performance.

Metal Embossing Calender

Robust calender system designed for precision embossing on metal foils and metal sheets. Ideal for automotive, decorative, and industrial applications requiring durable textures.

Let’s talk about your needs

Whether you're planning a new production line, upgrading your systems, or exploring tailored solutions, we're here to help move your business forward.
Contact