Multi-Lane Functionality
2 or 4-lane options increase throughput and reduce cycle times
Embossing Systems
Tissue Embossing CalenderAdvanced embossing capabilities tailored for hygiene and tissue markets
Softness Meets Strength
Modular Calender Systems for Seamless Integration
Our calender systems are designed for effortless line integration. The compact frame supports space-constrained layouts while allowing upgrades such as hydraulic nip control, thermal systems, and changeover automation.
Choose from multiple system types to match your production demands:
TP 520
Twin embossing with two lanes for strong ply-bonding
TPE 560 / 980
Versatile setup supporting twin, point-flat, and point-point embossing (two or four lanes)
TPU 560 / 980
Full-feature calender including matched steel embossing for intricate design and structural fidelity.
Technical Specifications
Tissue Embossing Calender
Our Tissue Embossing Calender is purpose-built for hygiene and tissue converters who demand flawless embossing performance, high throughput, and consistent product quality. With flexible face width configurations, multiple embossing setups, and dual-lane capability, this system ensures optimal ply bonding, improved bulk, and aesthetic enhancement - all while maintaining line speed and efficiency. Whether you’re producing handkerchiefs, tissue rolls, kitchen towels, or hygiene substrates, this calender delivers high-precision results that enhance both product feel and function.
Technical Specifications
Face Width
520 mm / 560 mm / 980 mm
Embossing Configurations
Twin, Point-Flat, Point-Point, Matched Steel
Lane Setup
2-lane or 4-lane options
Application Focus
Tissue, towel, hygiene substrates
Versatile Designs, Consistent Results
In high-speed tissue and hygiene production, consistency is everything—across softness, bonding, design, and uptime. Our Tissue Embossing Calender is designed with the flexibility and precision needed to adapt to a fast-changing market.
Whether you’re producing decorative or functional embossing, single or multi-ply rolls, this platform gives you the performance and versatility to stay ahead.
Configurable Calender Types
Choose from TP, TPE, or TPU calender configurations, each engineered to support specific production needs — from offline testing environments to high-speed industrial lines. Whether your focus is on rapid roll changeovers, or integrated embossing and ply-bonding, Matthews Engineering’s flexible machine architecture supports seamless adaptation without sacrificing performance.
Multi-Pattern Capabilities
With support for Twin, Point-Flat, Point-Point, and Matched Steel embossing geometries, this system allows rapid switching between patterns to respond to evolving product designs and customer requirements. This flexibility ensures optimized fiber engagement, better product differentiation, and fast turnaround times for new designs – keeping your brand agile and competitive.
Wide Face Width Support
Available in face widths of 520 mm, 560 mm, and 980 mm, the Tissue Embossing Calender accommodates a broad range of tissue and towel formats. This makes it ideal for converters handling multiple product types or regional variations in roll width, ensuring operational flexibility without the need for multiple systems.
Enhanced Bonding Strength
The system features optimized nip pressure control to guarantee strong, reliable ply-bonding—critical for multi-ply tissue products – while maintaining softness and absorption performance. This balance of bonding force and material protection is essential for premium hygiene products where user comfort is as important as structural integrity.
Future-Proof Technology
Built with scalability in mind, the Tissue Embossing Calender can be equipped with a variety of modular enhancements – from matched steel roll kits for increased precision to even automation features for smart manufacturing integration. As your production demands grow, your calender grows with you.
Engineered for tissue performance
Our Tissue Embossing Calender is more than just a machine—it's a purpose-built platform designed to enhance your production output, product quality, and process efficiency. These core features demonstrate the precision, flexibility, and resilience behind every unit we build.
Precision Ply-Bonding
Enhanced embossing strength with point-flat and point-point designs
Soft-Touch Control
Matched steel embossing for refined tactile surface results
Proven Durability
Rugged construction built to endure 24/7 operation under high demand
Data Sheet
Key applications & industry sectors
Maximize the potential of your converting operations with our full portfolio of specialized calender solutions. Each system is purpose-built to meet the demands of distinct material applications - ensuring flexibility, quality, and scalable performance across industries.
Hot Embossing Calender
Achieve high-speed, precision embossing on plastic films with intelligent thermal control, rapid roll changeovers, and customizable surface textures—perfect for packaging, hygiene, décor, and more.
Metal Embossing Calender
Robust calender system designed for precision embossing on metal foils and metal sheets. Ideal for automotive, decorative, and industrial applications requiring durable textures.
Sleeve Change Calender
Built for ultra-fast format changes and production agility. This solution minimizes downtime while maintaining exacting surface quality across diverse design rolls.