Embossing Systems

Metal Embossing Calender

Transform metal surfaces with absolute control

Agility and Performance

Flexible, modular, and designed for real-world performance

In today’s industrial landscape, adaptability isn’t optional – it’s mission-critical.

 

The Metal Embossing Calender is purpose-built for modern manufacturers who demand high-performance solutions that evolve with their needs. Whether you’re producing decorative finishes, technical surface textures, or anti-counterfeit features, the MEC’s smart, flexible architecture ensures faster changeovers, seamless integration, and flawless results.

 

Explore the key features that make this embossing system a proven powerhouse:

Rapid Roller Exchange

Thanks to its innovative upward roller removal system, the MEC allows for quick and easy roller changes. The top calender parts open vertically, enabling operators to remove the roller – including bearings – without dismantling the surrounding machine components. This intelligent design reduces tooling times dramatically and keeps your operations agile – even for short production runs or custom jobs.

Versatile Embossing Options

Embossing requirements vary – but the MEC handles them all with ease. Whether you need fine textures, deep patterns, or structural features, the system supports:

 

  • Male/Female embossing for deep and defined reliefs
  • Point/Smooth techniques for subtle surface effects
  • Union-type embossing for hybrid textures
    Hydraulic and non-hydraulic configurations are also supported, giving you unmatched control over pressure, depth, and finish quality across various metal types.

Smart Mechanical Engineering

Engineered for daily industrial use, the MEC combines intelligent functionality with exceptional durability:

 

  • Radial play compensation ensures consistent pressure and alignment
  • Direct drive technology improves energy efficiency and torque control
  • Compact and rugged design enables stable operation—even under high loads
    This means reliable embossing performance across production shifts, shifts in material properties, and evolving quality standards.

Custom Configuration

No two production lines are the same – and the MEC doesn’t force a one-size-fits-all solution. With adjustable setups for coil-fed or sheet-fed material and configurable interface options, it integrates seamlessly into both new and legacy systems.

 

Whether you’re adding a stand-alone unit or embedding it within a high-speed continuous line, the MEC is built to match your operation.

Technical Specifications

Metal Embossing Calender

The Metal Embossing Calender combines mechanical precision with scalable flexibility - giving manufacturers the freedom to tailor performance to their exact material, format, and application needs. Whether embossing from coil or single sheet, at high speeds or with high force, the MPK adapts effortlessly to your production goals. Below is an overview of its technical capabilities:

Technical Specifications

Web Width

350 – 2,100 mm

Roller Circumference

840 – 1,730 mm

Speed

1 – 100 m/min

Closing Force

up to 2,500 N/mm

Ratio

1:1

Pressure Adjustment

Freely adjustable

Embossing Methods

Male/Female, Point/Smooth, Union

Operation Types

Coil-fed or Single Sheet

Hydraulic System

Optional

The embossing calender built for agility, accuracy, and speed

In fast-paced industrial environments, your embossing system needs to deliver more than just patterns—it must deliver performance. The MPK Metal Embossing Calender is purpose-built for manufacturers who demand precision, speed, and adaptability. With its modular architecture and smart engineering, the MPK enables seamless integration, faster changeovers, and consistent embossing quality across metals and formats.
Maximum Uptime

Quick-change roller system reduces downtime and accelerates changeovers—ideal for short runs, special editions, and high-mix production.

Unmatched Versatility

Supports multiple embossing techniques (male/female, point/smooth, union) and accommodates coil or sheet-fed input, with or without hydraulics.

Consistent Quality

Robust design with radial play compensation and direct drive ensures high-performance embossing with repeatable results—even under demanding loads.

Scalable Design

Easily configurable to fit your line, with mechanical and electrical interface adjustments and service packages that support future expansion.

Key applications & industry sectors

Maximize the potential of your converting operations with our full portfolio of specialized calender solutions. Each system is purpose-built to meet the demands of distinct material applications - ensuring flexibility, quality, and scalable performance across industries.
Hot Embossing Calender

Achieve high-speed, precision embossing on plastic films with intelligent thermal control, rapid roll changeovers, and customizable surface textures—perfect for packaging, hygiene, décor, and more.

Tissue Embossing Calender

Engineered for high-speed, high-fidelity embossing on delicate tissue and hygiene substrates. Designed for soft-touch effects and consistent roll-to-roll performance.

Sleeve Change Calender

Built for ultra-fast format changes and production agility. This solution minimizes downtime while maintaining exacting surface quality across diverse design rolls.

Let’s talk about your needs

Whether you're planning a new production line, upgrading your systems, or exploring tailored solutions, we're here to help move your business forward.
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