Rapid Sleeve Changeovers
Change embossing designs in under 15 minutes, drastically reducing downtime and increasing production efficiency.
Embossing Systems
Sleeve Change CalenderAccelerate embossing with next-gen sleeve change technology
In fast-paced, high-volume industries, efficiency isn’t optional – it’s mission-critical. The Sleeve Change Calender (SCC) empowers operators to change embossing designs on the fly, maintain exceptional pattern fidelity, and integrate seamlessly into both new and existing production lines.
Whether you’re producing embossed folded products or premium packaging, the SCC delivers the agility and automation you need to stay competitive and scale with confidence.
With sleeve changes in under 15 minutes, the Calender reduces setup costs and downtime dramatically. A modular system allows seamless integration into existing lines and supports various embossing styles—cold, micro, debossing—thanks to the hydraulic Easy Change System (ECS) and expandable expander cores.
The Calender features fully automatic positioning from male to female rollers by a laser system, built-in radial and axial correction, and register adjustments made directly via drive systems or compensating rollers. Smart automation ensures consistent results with minimal operator intervention.
From basic embossing to advanced applications like 3D texture embossing for premium aesthetics, the SCC is ready to grow with your operations. The robust frame supports modular upgrades to dual embossing stations, accommodates multiple roller sizes, and future-proofs your line as market demands evolve.
Technical Specifications
Standard Face Length
680 mm – 1050 mm
Production Speed
Up to 500 m/min
Embossing Roller Circumference
575 mm – 1200 mm
Line Load in the Nip
Up to 150 N/mm
Expander Core Compatibility
All standard circumferences
The Sleeve Change Calender is more than an embossing unit — it’s a forward-thinking solution built on decades of precision engineering experience. Every feature has been developed with one goal in mind: to maximize uptime, reduce waste, and provide unparalleled production flexibility. From lightning-fast sleeve changes to seamless register automation, the SCC supports advanced embossing applications across high-output sectors.
Whether you’re scaling up production, switching between embossing designs, or retrofitting existing lines, the Calender offers the functional depth and configurability to keep you ahead of demand.
The ECS hydraulic expander core allows you to change embossing sleeves directly inside the machine, minimizing setup time and operator effort. The hydraulic expansion mechanism securely fixes the sleeve over the entire surface – creating a torsion-resistant, vibration-free fit. Thanks to the conical interface between the expander core and the sleeve, mounting is smooth and safe with optimal alignment every time.
Whether you require cold embossing, micro-texturing, or register-true inline embossing, the SCC adapts instantly to your needs. It supports male/female embossing systems with varying structure depths and delivers consistent results, even with intricate or high-precision patterns. Ideal for converters and flexible packaging lines requiring both aesthetics and tactile quality.
Say goodbye to manual adjustments and unnecessary mechanical components. With the SCC, circumferential and lateral register corrections are made directly through the drive systems or via an integrated compensating roller—no repeat gear wheels needed. The result: perfect registration, even during speed changes or roll shifts.
The Calender is designed with modularity at its core. It fits seamlessly as an integration into your production line – thanks to its compact, robust construction. Need to scale up? No problem. The Calender easily expands into a double embossing station, giving you the flexibility to meet evolving production targets and market demands.
Achieve high-speed, precision embossing on plastic films with intelligent thermal control, rapid roll changeovers, and customizable surface textures—perfect for packaging, hygiene, décor, and more.
Engineered for high-speed, high-fidelity embossing on delicate tissue and hygiene substrates. Designed for soft-touch effects and consistent roll-to-roll performance.
Robust calender system designed for precision embossing on metal foils and metal sheets. Ideal for automotive, decorative, and industrial applications requiring durable textures.