Precision Engineering

Industrial Automation & Controls Systems

Seamless automation and precision control for modern manufacturing

Maximize efficiency. Enhance precision. Drive innovation.

Intelligent Automation & Motion Control

At Matthews Engineering, we transform industrial operations with cutting-edge automation and controls solutions.

 

By integrating intelligent processes and precision engineering, we enable industries to optimize performance, reduce costs, and enhance operational agility. Our expertise spans across advanced PLC programming, sensor integration, and IIoT connectivity – giving you seamless control over your production environment.

 

Whether integrating automation and controls into new production lines or retrofitting legacy systems, we deliver precision-engineered solutions that drive industrial success.

Smart Automation for Smarter Operations

Intelligent Automation & Motion Control

In high-speed web handling and continuous manufacturing, precise automation and motion control are essential for seamless material flow, tension management, and real-time production optimization.

 

As a specialty manufacturer of production lines for web-shaped materials, we integrate advanced PLC programming, SCADA systems, HMI interfaces, and precision motion control solutions to ensure consistent quality, high-speed operation, and process efficiency. Our expertise in web tension control, servo-driven motion systems, and robotic automation allows manufacturers to achieve unparalleled accuracy, reliability, and production flexibility.

PLC Programming & SCADA Integration

Our PLC and SCADA solutions enable real-time process automation, centralized monitoring, and intelligent control of web handling systems. These solutions ensure precise tension control, speed synchronization, and seamless integration with existing production lines, allowing for optimized material processing, reduced waste, and improved production efficiency.

Human-Machine Interface (HMI) Development

We develop customized HMI interfaces that provide operators with real-time insights, automated adjustments, and intuitive process control. With touchscreen and graphical dashboard functionality, users can optimize machine performance, detect issues early, and ensure smooth web movement across the production line.

Web Handling Motion Control & Servo Systems

Our servo-driven motion control systems ensure precise web tension, synchronized movement, and high-speed material transport. By integrating position feedback systems and adaptive motor control, we eliminate material drift, wrinkles, and misalignment, ensuring consistent product quality and minimized waste.

Smart Tension & Alignment Systems

For high-speed web-shaped material production, tension consistency and precise alignment are critical to maintaining product integrity and minimizing defects. Our advanced tension control systems automatically adjust in real time, ensuring even material flow, reduced waste, and optimal process efficiency.

Key Benefits

Our automation and control solutions enhance production speed, accuracy, and system reliability, ensuring seamless integration into web-based material processing lines.
Optimized Process Efficiency

Increase productivity and reduce operational costs with automated control systems tailored to industrial workflows.

Precision & Accuracy

Ensure flawless machine coordination with PLC programming, motion control, and SCADA integration.

Scalability & Flexibility

Designed to adapt and scale as production demands grow and new technologies emerge.

Seamless System Integration

Works with existing production lines, robotics, and industrial IT infrastructures.

Powering Precision & Performance

Electrical Engineering & Drive Technology

Reliable electrical engineering and drive technology form the backbone of high-precision production lines, ensuring seamless automation, accurate material handling, and maximum efficiency. Our solutions integrate custom switchgear, energy-efficient motor drives, and real-time control systems, allowing for precise synchronization, intelligent speed adjustments, and optimized performance.

 

We provide fully integrated power distribution and motion control enabling real-time monitoring, predictive maintenance, and adaptive load balancing. Whether implementing new systems, retrofitting legacy equipment, or upgrading production capabilities, our expertise in electrical automation and drive technology ensures smooth operation, minimal downtime, and scalable efficiency for coating, laminating, printing, and converting applications.

IIoT & Smart Manufacturing

Data-Driven Automation with Industry 4.0 Technologies

In the fast-paced world of web-based production lines, Industrial IoT (IIoT) and smart manufacturing are revolutionizing efficiency, quality, and operational control.

 

By seamlessly connecting sensors, machinery, and control systems, we create fully integrated, intelligent production ecosystems that provide real-time data insights, predictive analytics, and automated process optimization. Our IIoT-enabled automation solutions allow manufacturers to monitor critical machine parameters, optimize web tension, track material flow, and detect potential failures before they occur. This results in minimized downtime, reduced material waste, and greater production flexibility.

 

Through cloud-based analytics, edge computing, and AI-driven automation, we empower manufacturers of coating, laminating, printing, and converting systems to achieve unparalleled precision, efficiency, and scalability in their production environments.

Cybersecurity in Industrial Automation

Transform your production efficiency

Unlock the Full Potential of Industrial Automation

Enhance your production line with intelligent automation and advanced process controls designed for precision, efficiency, and reliability.

 

Our expert engineers deliver seamless system integration, real-time monitoring, and predictive maintenance solutions to optimize your manufacturing operations.